SPX COOLING TECHNOLOGIES/PCS NITROGEN

LIMA, OH

COOLING TOWER DEMOLITION

SP Cooling Technologies was contracted by PCS Nitrogen to replace their existing 6 cell cooling tower at their facility in Lima, OH. SPX Cooling Technologies subcontracted with Hayden Wrecking to perform the demolition of the existing cooling tower during a plant shutdown. The project schedule allowed 5 days for demolition and cleanup. New piping was installed along the length of the existing cooling tower prior to demolition which limited access to one end to perform demolition and cleanup. Hayden Wrecking utilized an Ultra High Demolition Excavator equipment with a rotating sorting grapple to demolish the cooling tower. A standard configured excavator equipped with a rotating sorting grapple was used to load out all debris generated from the demolition operations.

WOODARD & CURRAN/SIEMENS

KANSAS CITY, MO

SOIL REMEDIATION & ABOVE GROUND STORAGE TANK RELOCATION

Woodard and Curran was contracted by Siemens to remediate contaminated soil, replace with suitable materials, construct a new concrete tank containment, relocate existing tanks to the new tank containment, install piping, electrical, and demolish the existing concrete containment. Woodard & Curran subcontracted all of the work to Hayden Wrecking. Hayden Wrecking utilized a standard configured excavator and 40-hour Hazwoper trained personnel to perform the contaminated soil remediation. We also managed the construction of the new concrete tank containment, relocated the existing tanks, installed piping and electrical utilizing local approved subcontractors. After the existing tanks were relocated, a standard configured demolition excavator equipped with a hydraulic breaker was used to remove containment. We then loaded out, backfilled, graded, and seeded the site.

BUZZ UNICEM USA

FESTUS, MO

PRECIPITATORS DISMANTLING PROJECT

Buzzi Unicem USA is a manufacturer of cement products that contracted with Hayden Wrecking to dismantle existing precipitators and their associated structures that were no longer being utilized. These precipitators and structures were located between rotary kilns and a stack that were to remain in place. A portion of the precipitators contained asbestos so Hayden Wrecking subcontracted the removals to an asbestos abatement firm. Hayden Wrecking utilized an Ultra High demolition excavator equipped with a rotating shear and a standard configured demolition excavator equipped with a rotating shear to dismantle the shorter portions of the precipitators and structures. The taller portions of the precipitators and structures were “pre-cut” utilizing Hayden Wrecking personnel in a manlift with cutting torches. The precipitators were then brought to the ground utilizing shaped explosive charges. When the taller sections were brought to the ground, the demolition excavators equipped with rotating shears further dismantled the precipitatorsand structures. The salvageable materials generated from the precipitators were taken to a recycling firm.

WEYERHAEUSER

OGLETHORPE, GA

SALT CAKE TOWER AND CALCINER DISMANTLING

Weyerhaeuser contracted with Hayden Wrecking to dismantle a Salt Cake Tower and Calciner at its facility in Oglethorpe, GA. Both structures were in close proximity to existing operations. Hayden Wrecking demolition craftsmen trained in lead exposure utilized manlifts, cutting torches, and a hydraulic crane to dismantle the Salt Cake Tower. An Ultra High Demolition Excavator equipped with a rotating shear was used to dismantle the upper portions of the Salt Cake Tower to grade. Due to the Calciner’s material thickness, our craftsmen further utilized manlifts and cutting torches as well as the Ultra High Demolition Excavator and rotating shear to dismantle, The salvageable materials generated from both structures were taken to a recycling firm lessening the impact on local landfills.

WESTLAKE CHEMICAL

CALVERT CITY. KY

COOLING TOWER #5 DEMOLITION

Westlake Chemical contracted with Hayden Wrecking to demolish the existing 45’x 60′ × 50* tall 2 cell cooling tower during a department shutdown. The cooling tower was adjacent to a control room and equipment that was to remain in place. The basin for the cooling tower was to remain in place and to be left undamaged. The project schedule allowed 12 hours to complete demolition and clean up so a new cooling tower could be erected in the same foot print. Hayden Wrecking utilized an Ultra High Demolition Excavator equipped with a rotating sorting grapple to demolish the cooling tower and load out debris into dumpsters provided by Westlake Chemical.

MIDWEST SERVICE GROUP/ MISSISSIPPI LIME

ST. GENEVIEVE, MO

BAG HOUSES AND PREHEATERS

Mississippi Lime Company contracted with Midwest Service Group to abate asbestos and remove the existing baghouses, preheaters and associated structures at their facility. Midwest Service Group subcontracted the dismantling of the baghouses, preheaters and associated structures to Hayden Wrecking. The iters that were be to removed were situated around equipment and structures that were to remain in place. Hayden Wrecking utilized an Ultra High Demolition Excavator equipped with a rotating shear to dismantle the baghouses. A standard configured demolition excavator equipped with a rotating shear was used to further process materials and load out. The rotating shear was then replaced with a hydraulic breaker to remove the concrete foundations. Hayden Wrecking utilized a hydraulic crane and its trained demolition craftsmen to dismantle the elevated equipment and structures. The Ultra High Demolition Excavator equipped with a rotating shear was used again to precisely reach into the structure to selectively dismantle the gunite lined preheaters. The hydraulic crane and trained demolition craftsmen were used again to selectively dismantle the remaining structure. All salvageable materials were taken to a recycling firm.

ATLAS INDUSTRIAL CONTRACTORS/GENERAL MOTORS

ARLINGTON, TX

BODY SHOP – EXISTING EQUIPMENT AND STRUCTURE REMOVAL

Atlas Industrial Contractors was contracted by General Motors to remove the existing equipment and structures in the Body Shop and install new equipment during a plant shut down. Atlas Industrial Contractors subcontracted the removal of the existing equipment and structures to Hayden Wrecking. The project schedule required the work to be performed working 12 hour shifts around the clock until it was completed so the plant could resume operations. The facility conditions required precautions be taken to protect equipment, structures, etc. that were to remain in place. Hayden Wrecking utilized small equipment and manpower to dismantle the equipment and structures.Hayden Wrecking exceeded the project schedule and was awarded additional work to be completed in the original scheduled time frame.

MANUS PACIFIC/TENNESSEE VALLEY AUTHORITY

MUSCLE SHOALS, AL

SILO AND STRUCTURE DISMANTLING

Tennessee Valley Authority contracted with Magnus Pacific to dismantle existing facilities in Muscle Shoals, AL. Magnus Pacific subcontracted with Hayden Wrecking to provide a 90* Ultra High Demolition Excavator equipped with rotating work tools and a Demolition Operator to demolish and dismantle the existing structures. The first structures to be demolished were the vertical concrete silos. Hayden Wrecking utilized a 90′ Ultra High Demolition Excavator equipped with a rotating concrete pulverizer. The other structures were dismantled utilizing the 90′ Ultra High Demolition Excavator equipped with a rotating shear. All of the material was processed and loaded by Magnus Pacific personnel for disposal off-site.

SPRINGFELD COAL

FARMERSVILLE, IL

CROWN IlI MINE DISMANTLING

Springfield Coal contracted with Hayden Wrecking to dismantle the existing breaker building, conveyors and their associated structures located at the Crown Ill Mine. The breaker building contained numerous types of process equipment. Hayden Wrecking utilized an Ultra High demolition excavator equipped with a rotating shear to dismantle the taller portions of the structures. A standard configured demolition excavator equipped with a rotating shear was utilized to further dismantle the components and load out the materials. Hayden Wrecking Demolition Craftsmen equipped with cutting torches down-sized the materials that were too heavy to cutwith mechanical methods. The salvageable materials generated from the precipitators were taken to a recycling firm.

RENTECH NITROGEN, LLE

EAST DUBUQUE, IL

PRILL TOWER DISMANTLING

Rentech Nitrogen contracted with Hayden Wrecking to dismantle the existing 140′ tall Prill Tower within their operating facility. The Prill Tower was aluminum construction and was surrounded by operating facilities and structures that were to remain in place. Hayden Wrecking utilized a lattice boom crane and its trained demolition craftsmen to dismantle the Prill Tower in sections. The sections were further dismantled utilizing a standard size demolition excavator equipped with a rotating shear then loaded into recycling containers.

HELMKAMP CONSTRUCTION/ TINUUM SERVICES, LLC/ KENTUCKY UTILITIES

GHENT, KY

GHENT POWER STATION LIMESTONE

Helmkamp Construction Company was contracted by Tinuum Services, LLC to remove existing limestone equipment, install new equipment and perform structure modifications, etc. Helmkamp Construction subcontracted the removal of the existing limestone equipment to Hayden Wrecking. Hayden Wrecking lead exposure trained demolition craftsmen utilized a manlift, cutting torches and a hydraulic crane to dismantle the elevated limestone conveyors and support structure. Our craftsmen then utilized burning bars to cut up a stainless steel coal hopper. The salvageable material generated from the conveyors, structure and hopper were taken to a recycling firm.

MONSANTO

BOONE, IA

DRYER DEMOLITION AND CONVEYOR SUPPORT

Monsanto contracted with Hayden Wrecking to demolish dryers that were supporting conveyors at their facility in Boone. IA. The schedule required the completion of the project prior to the beginning of the grain harvest in August. The dryers were located adjacent to equipment and structures which were to remain in place. Hayden Wrecking trained demolition craftsmen utilized manlifts and cutting torches to selectively dismantle structural components on the dryer in order to separate it from the structures to remain. The crew also removed the conveyors from the dryers so that they could be reinstalled. An Ultra High Demolition Excavator equipped with a rotating shear and concrete processor was utilized to dismantle the dryers. After completion of the dryer demolition and cleanup Hayden Wrecking subcontracted the fabrication and erection of structural steel to support the conveyors. The subcontractor then reinstalled the conveyors to complete the project.

“We were very impressed with how your company operates and the dedication put forth towards the completion of our project. The demolition of the three (3) existing tank structures was a tough job from the beginning. The tanks were located in an operating powerhouse with a tight footprint and the project had regular changing schedules and project scopes. HWC worked through these issues diligently and fairly with clear and constant communication through completion. The HWC equipment was in great condition and the operator and laborer were very skilled with great attitudes. We would definitely recommend Hayden Wrecking to anyone with a similar project.”

Travis Thompson, Project Manager, National Steel Erection, Inc.